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Boeing faces questions about 737 Max after a plane suffers a gaping hole in its side

Boeing faces new scrutiny about the safety of its best-selling plane after federal officials announced the temporary grounding of some Boeing 737 Max planes on Saturday, following a harrowing flight in which an Alaska Airlines jetliner was left with a gaping hole in its side.

Quick Read

  1. Temporary Grounding: Federal officials have announced the temporary grounding of some Boeing 737 Max planes, following a severe incident involving an Alaska Airlines jet.
  2. FAA’s Inspection Requirement: The Federal Aviation Administration (FAA) requires immediate inspections of Max 9 planes operated by U.S. airlines or those flown in the U.S. by foreign carriers.
  3. Global Impact: The FAA’s emergency order affects about 171 planes worldwide.
  4. Alaska Airlines Incident: An Alaska Airlines Boeing 737 Max 9 experienced a window panel blowout shortly after takeoff, leading to rapid cabin depressurization but no injuries among the 174 passengers and six crew members.
  5. Alaska Airlines’ Fleet Grounding: Following the incident, Alaska Airlines grounded its entire fleet of 65 Max 9 planes for inspections and maintenance.
  6. Inspection Progress: More than a quarter of Alaska’s Max 9 fleet has been inspected without any concerning findings.
  7. Flight Disruptions: The grounding has disrupted Alaska Airlines’ operations, leading to over 100 flight cancellations.
  8. United Airlines’ Fleet: United Airlines, which has about 80 Max 9 jets, has not yet announced any actions regarding its fleet.
  9. India’s Response: India’s aviation authority instructed airlines to inspect emergency exits of all Boeing 737 Max 8 planes.
  10. Investigations Underway: The FAA and the National Transportation Safety Board will investigate the incident.
  11. Boeing’s Response: Boeing has acknowledged the incident and stated that its technical team is ready to support the investigation.
  12. History of the Boeing 737 Max: The Max is the newest version of the 737, previously grounded worldwide for nearly two years after two fatal crashes involving Max 8 jets.
  13. Boeing’s Legal and Financial Fallout: Boeing settled a criminal investigation related to the crashes for $2.5 billion and has faced over $20 billion in costs.
  14. Ongoing Max Problems: Despite the resumption of Max sales, the model has encountered various other problems, including concerns with components and potential safety issues.
  15. Comparative Incident: A similar window blowout incident in 2018 involved an earlier version of the Boeing 737, not a Max model.

The Associated Press has the story:

Boeing faces questions about 737 Max after a plane suffers a gaping hole in its side

Newslooks- (AP)

Boeing faces new scrutiny about the safety of its best-selling plane after federal officials announced the temporary grounding of some Boeing 737 Max planes on Saturday, following a harrowing flight in which an Alaska Airlines jetliner was left with a gaping hole in its side.

The Federal Aviation Administration said it was requiring immediate inspections of Max 9 planes operated by U.S. airlines or flown in the United States by foreign carriers.

The FAA’s emergency order, which it said will affect about 171 planes worldwide, is the latest blow to Boeing over the Max lineup of jets, which were involved in two deadly crashes shortly after their debut.

FILE – The first of the large Boeing 737-9 Max models sits outside its production plant, Tuesday, March 7, 2017, in Renton, Wash. On Saturday, Jan. 6, 2024, U.S. officials ordered the immediate grounding of Boeing 737-9 Max jetliners after an Alaska Airlines plane suffered a blowout that left a gaping hole in the side of the fuselage. (AP Photo/Elaine Thompson, File)

On Friday, a window panel blew out on an Alaska Airlines Boeing 737 Max 9 seven minutes after takeoff from Portland, Oregon. The rapid loss of cabin pressure pulled the clothes off a child and caused oxygen masks to drop from the ceiling, but miraculously none of the 174 passengers and six members were injured. Pilots made a safe emergency landing.

Hours after the terrifying incident, Alaska Airlines announced that it would ground its entire fleet of 65 Max 9s for inspections and maintenance. CEO Ben Minicucci said Alaska expects the inspections to be completed “in the next few days.”

Alaska said on Saturday that it had completed inspecting more than one-fourth of its Max 9 fleet “with no concerning findings. Aircraft will return to service as their inspections are completed with our full confidence.”

FILE – An Alaska Airlines Boeing 737-9 Max flies above Paine Field near Boeing’s manufacturing facility in Everett, Wash., Monday, March 23, 2020, north of Seattle. A window panel blew out on a similar Alaska Airlines Boeing 737-9 Max seven minutes after takeoff from Portland, Ore., on Friday, Jan. 5, 2023. (AP Photo/Ted S. Warren, File)

Even the short grounding disrupted the airline — the Max 9 accounts for more than one-fourth of Alaska’s fleet — and its passengers. On Saturday, Alaska canceled more than 100 flights, or 14% of its schedule, by late morning on the West Coast, according to FlightAware.

United Airlines has about 80 Max 9 jets, according to aviation data provider Cirium. A United spokesman said Saturday the airline had nothing yet to announce about its Max fleet.

Photos showed a hole in the Alaska jet where an emergency exit is installed when planes are configured to carry a maximum number of passengers. Alaska plugs those doors because its 737 Max 9 jets don’t have enough seats to trigger the requirement for another emergency exit.

FILE – Alaska Airlines planes are shown parked at gates at sunrise, March 1, 2021, at Seattle-Tacoma International Airport in Seattle. An Alaska Airlines flight made an emergency landing in Oregon on Friday, Jan. 5, 2024, after a window and chunk of its fuselage blew out in mid-air, media reports said. (AP Photo/Ted S. Warren, File)

India’s aviation watchdog told its airlines to immediately inspect emergency exits of all Boeing 737 Max 8 planes, a slightly smaller model than the Max 9. The country’s aviation authority complained about a lack of guidance from Boeing.

The FAA and the National Transportation Safety Board said they would investigate Friday’s incident.

Boeing has offered only a brief statement.

“We are aware of the incident involving Alaska Airlines Flight 1282,” the company said Friday night. “We are working to gather more information and are in contact with our airline customer. A Boeing technical team stands ready to support the investigation.”

The plane involved is brand-new — it began carrying passengers in November and has made only 145 flights, according to Flightradar24, a flight-tracking service.

The Max — there are currently three versions: the 8, 9 and 10, which differ mainly in size — is the newest version of Boeing’s venerable 737, a twin-engine, single-aisle plane frequently used on U.S. domestic flights.

FILE – A Boeing 737 MAX 9 taxis past unpainted planes as it gets ready to takeoff for the aircraft’s first flight, Thursday, April 13, 2017, in Renton, Wash. On Saturday, Jan. 6, 2024, U.S. officials ordered the immediate grounding of Boeing 737-9 Max jetliners after an Alaska Airlines plane suffered a blowout that left a gaping hole in the side of the fuselage. (AP Photo/Ted S. Warren, File)

More than a decade ago, Boeing considered designing and building an entirely new plane to replace the 737. But afraid of losing sales to European rival Airbus, which was marketing a more fuel-efficient version of its similarly sized A320, Boeing decided to take the shorter path of tweaking the 737 — and the Max was born.

A Max 8 jet operated by Lion Air crashed in Indonesia in 2018, and an Ethiopian Airlines Max 8 crashed in 2019. Regulators around the world grounded the planes for nearly two years while Boeing changed an automated flight control system implicated in the crashes.

Federal prosecutors and Congress questioned whether Boeing had cut corners in its rush to get the Max approved quickly, and with a minimum of training required for pilots. In 2021, Boeing settled a criminal investigation by agreeing to pay $2.5 billion, including a $244 million fine. The company blamed two relatively low-level employees for deceiving the Federal Aviation Administration about flaws in the flight-control system.

Boeing has estimated in financial reports that fallout from the two fatal crashes has cost it more than $20 billion. It has reached confidential settlements with most of the families of passengers who died in the crashes.

After a pause following the crashes, airlines resumed buying the Max. But the plane has been plagued by problems unrelated to Friday’s blowout.

Questions about components from suppliers have held up deliveries at times. Last year, the FAA told pilots to limit use of an anti-ice system on the Max in dry conditions because of concern that inlets around the engines could overheat and break away, possibly striking the plane. And in December, Boeing told airlines to inspect the planes for a possible loose bolt in the rudder-control system.

A passenger on a Southwest Airlines jet was killed in 2018 when a piece of engine housing blew off and shattered the window she was sitting next to. However, that incident involved an earlier version of the Boeing 737, not a Max.

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